Otiv Consultancy Services
Unlock the Full Potential of Your Control Systems
From performance audits to advanced optimization, we specialize in enhancing PID, DCS, and APC systems for refining, petrochemical, and chemical plants.
Otiv Consultancy Services
Driving Efficiency with Expert Control System Solutions
Ensure peak performance with our audit, tuning, and implementation services. Tailored solutions for your critical industrial systems.
40+ Year Experience
Otiv Consultancy Services
Optimizing Basic & Advanced
Control System performance
Otiv Consultancy Services, at Navi Mumbai, India, is a distinguished provider of specialized services focused on the audit, performance gap analysis, tuning, and revamping strategies of Basic control systems deployed across various PLC and DCS systems as well as Advanced Process Control (APC) systems extensively used in Refining, Petrochemical, and Chemical plants. Our experience and expertise spans a comprehensive range of units, encompassing:
Comprehensive Control System Solutions for Optimal Performance
Basic Controller Performance Audit
This service leverages process history data for basic controllers, providing a granular analysis...
Basic Controller Performance Gap Analysis, Recommendations and Tuning
Building upon the basic controller performance audit, this report gives...
Advanced Process Control Systems Performance Audit
This report offers a meticulous analysis of each controlled variable within each installed APC controller.....
Advanced Process Control Benefit Study / Feasibility Study
Providing a realistic estimate of potential benefits from APC implementation, this report identifies all possible sources of benefits through statistical....
Advanced Process Control Implementation Support
Our on-site support in the pre-test phase involves identifying constraints, optimization opportunities, and resolving basic controller issues....
OTIV Consulting
Control Systems performance.
Comprehensive Guide
A well-tuned process control system is essential for maintaining operational efficiency in refineries, petrochemical plants, and chemical industries.
Why is Control System Performance Optimization Important?
How Do You Identify Underperforming PID Controllers?
Frequent Manual Overrides – Controllers running in manual mode instead of automatic.
Excessive Variability – Large fluctuations in Process Variable (PV) around the setpoint.
Slow Response Time – Controllers reacting sluggishly to process disturbances.
Oscillations & Instability – PID settings causing unnecessary fluctuations.
What Are the Key Steps in Controller Tuning & Optimization?
Gap Analysis – Assessing the existing PID settings and identifying performance issues.
Parameter Optimization – Adjusting Proportional, Integral, and Derivative (PID) gains to achieve smooth control.
On-Site Testing – Implementing tuning adjustments and monitoring system response.
Sustained Performance Monitoring – Providing recommendations for long-term stability and efficiency.
TESTIMONIALS
What Our Customer Says
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AmitaDEVELOPER
paradigms. Monotonectally extend open-sourcemvia competitive methods of empowerment dri revolutionize stand- business
AmitDEVELOPER
paradigms. Monotonectally extend open-sourcemvia competitive methods of empowerment dri revolutionize stand- business