Basic Controllers: Gap Analysis, Recommendations & Tuning
Unlock the Full Potential of Your Process Control System
At Otiv Consultancy Services, we specialize in evaluating and optimizing PID controllers to enhance process stability, efficiency, and profitability. Our Basic Controller Performance Gap Analysis, Recommendations, and Tuning service identifies inefficiencies in your control loops, provides targeted solutions, and fine-tunes controllers to achieve optimal performance.
Poorly tuned controllers can lead to process fluctuations, increased energy consumption, and operational inefficiencies. Our data-driven approach ensures your controllers are tuned for precision, stability, and responsiveness, resulting in smoother operations and reduced variability.
Our Approach to Controller Performance Optimization
Performance Gap Analysis
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Collecting and analyzing historical process data (1-minute intervals) from DCS/PLC.
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Evaluating controller behavior, including oscillations, sluggish responses, and dead time issues.
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Identifying controllers running in manual mode, exhibiting poor tuning, or causing instability.
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Benchmarking against industry best practices to detect performance gaps.
Precision PID Tuning & Implementation
Fine-tuning PID parameters to enhance process control accuracy.
Implementing tuning adjustments to minimize overshoot, dead time, and oscillations.
Ensuring controllers transition to automatic mode for seamless operation.
Supporting on-site testing, monitoring, and final performance validation.
Industries We Serve
We provide Basic Controller Performance Audits across a wide range of industrial units, including:
Refineries
- CDU/VDU
- FCCU
- Hydrocracker
- Delayed Coker
- Reformers
- Hydrogen Units.
Petrochemicals
- Ethylene
- Methanol
- Vinyl Chloride
- Ammonia
- Polypropylene
- MTBE
- PTA
Chemical Plants
- Urea
- Ammonium Nitrate
- Phenol
- Propane Dehydrogenation
Get Started Today!
Enhance your plant’s efficiency with our expert Basic Controller Performance Audit services.